Revolution in small batch production
MMS PLATFORMS ENABLE ECONOMICAL PRE-PRODUCTION AND SMALL SERIES PRODUCTION FROM A QUANTITY OF 1
Modular Molding System
The MMS platform tools enable scalable small series production with standardized tools and customizable inserts.
The platform tools are available in three different versions (396 mm x 396 mm, 396 mm x 646 mm, 646 mm x 646 mm) and can accommodate different numbers of mold inserts:
1-, 2- or 4-fold.
The MMS platform tools are a cost-effective alternative to individual tools,
with shorter throughput times and the ability to scale the output quantity of plastic parts by a factor of 4 in
the shortest possible time.
The inserts are designed for products with a shot weight from approx. 0.1 g up to 300 g and range in size from LED articles, pipettes and connectors to tank trays and hand-held electrical devices. The platform tools are used for products from various industries.
Larger moulded parts with a low number of cavities can also be produced with the MQL. Inserts can be produced that use the surface area of two or four inserts. This allows the production area to be maximized efficiently without incurring additional mould costs.
fast and cost effective!
When ordered, the platform molds available from stock can be equipped and delivered with a standard hot runner system. Only the single or multi-cavity inserts, which can be fitted in any of the three mold variants without any adjustments, are manufactured individually
Versatile in gating and demolding
The platform molds can either be equipped with an MMS standard hot runner system or operated with a cold runner. Each pair of inserts has an individually coordinated ejector system and an adaptive modular hot runner adapter.
This means that the right hot runner system can be configured for a wide range of applications. For example, sub-distributors with multiple nozzles and side gating are possible, as well as individual and "en bloc" control of the nozzles. Individual gating types and points can be realized for each product.
The collapsible core is an economical and optimal solution for efficiently and cost-effectively demolding injection-moulded parts with threads, undercuts or hooks.
The demolding of undercuts or threads directly from the parting line can be carried out using an optionally adaptable device with hydraulic cylinder. End undercuts or longer contours are realized by a moving cap of the individually designed collapsible core.
Applications
Gear wheels & drive elements
Plug & housing
Caps & Closures
Medical technology
Versatile in use
The MMS is ideal for the production of prototypes, small batches and frequently changing products, as ...
... the inserts can be changed directly from the front of the machine in under 5 minutes without dismounting the tool.
... the production volume can be quickly doubled or quadrupled economically and in line with demand by manufacturing additional inserts independently of location.
... complex products and gating are possible.
... the time-to-market is reduced by approx. 30%.
... up to 50% less capital and storage space is required, as not every product requires its own tool.
Your contact persons
Stefan Klem
Managing Director
Molding
sales / precision tools
Tel: +49 160 975 29 559
s.klem@sauerundsohn.de
Markus Rodowski
Manager
international project management
key account mms
Tel: +49 151 200 29 056
m.rodowski@sauerundsohn.de